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WORLD CLASS DUAL-JET BURNER

GAS SINGEING MACHINE

SINGEING MACHINES AVAILABLE FOR :

  • FOR WORSTED WOOL & BLENDS
  • DENIM FABRICS
  • TECHNICAL TEXTILES ( CARPET )
DUAL-JET BURNER GAS SINGEING MACHINE FOR WOVEN FABRICS WITH PRE-TREATING LINES

MAIN ADVANTAGES

  • Blade Like Blueish Flame.
  • Ultra-Low Power Consumption.
  • Perfect Dual-jet Burners.
  • Lowest operating cost.
  • Super-high Flame Penetration Capability
    Upto 1300 °C. Flame Temperature : 1300 °C.
  • Increase world class appearance of fabrics
  • Clear-cut visibility of woven fabric structure.
  • The value addition to your woven fabrics.

THE BLUESH FLAME,MAKES ALL THE DIFFRENCE !

Gallery

Main Feature

  • DUAL JET GAS SINGEING MACHINE
  • SUITABLE FOR WOVEN FABRICS
  • SINGE-NX FRONT VIEW

BURNER POSITION ( OPERATION )

‘FOURWETS’ BRUSHING & BEATING BRUSHING UNIT( FABRIC SURFACE CLEANERS )

WIDER WIDTH 3200-3400mm DUAL JET GAS SINGEING MACHINE ( MAINLY SUITABLE FOR BED SHEETS & CURTAIN FABRICS )

BRUSHING UNIT WITH DUST COLLECTOR UNIT

POST-CLEANING BEATER UNIT

  • We can have up to 2 burner positions accommodate almost all fabric variety singe requirements.
  • The flame is controlled and can be varied from softer to intense flame intensities (20 m bar)
  • The unique and rugged burner designed and manufactured in india can provide consistent results . The parameters for auto ignition, burner body cooling , body temperature, pressures are constantly monitored and under controlled. The burner body and guide rollers are water cooled.
  • It’s a dual jet burner with two burner design for wide fabric qualities.
  • Heating medium, all types of gas.
  • Specialized instrumentations from reputed manufacturers in field of gas and air reus d , The proportional air-gas ratio is maintained so that consistent flame intensity is derived.
  • The distance between the fabric and flame can be adjusted
  • The simple yet powerful selvedge quenching unit ensures no burned loose fibers at fabric selvedges causes mishaps.
  • The gas station and machine installation according to local regulations are to be followed.

Technical Specification

Heating Medium LPG OR NATURAL GAS
Fabric Width 1800mm ( WW ) UPTO 3400mm
Roller Width 2000mm up to 3600 mm
Machine Speed 0 TO 130m / min.
Minimum Singeing Speed 40 meter / min.
Water Pressure 2 to 3 Bar
Gas Pressure 0.3 to 3.0 Bar
Compressed Air 6 Bar.
Electric Voltage 415V, 3Phase, 50 HZ

BURNER ASSEMBLY, SPARES & EQUIPMENTS
SUITABLE FOR OSTHOFF & SINGE-NX
DUAL JET BURNER GAS SINGEING MACHINES

AVAILABLE BURNER SIZES FOR VARIOUS FABRIC WIDTHS

BURNER WIDTH W/W A B
1800 mm 1600 mm 1800 2392
2000 mm 1800 mm 2000 2592
2200 mm 2000 mm 2200 2792
2400 mm 2200 mm 2400 2992
2600 mm 2400 mm 2600 3192
2800 mm 2600 mm 2800 3392
3000 mm 2800 mm 3000 3592
3200 mm 3000 mm 3200 3792
3400 mm 3200 mm 3400 3992
3600 mm 3400 mm 3600 4192

SINGE-NX BURNER ASSEMBLY, SPARES & EQUIPMENTS
SUITABLE FOR SINGE-NX, OSTHOFF & MANY OTHER BRANDED
DUAL JET BURNER GAS SINGEING MACHINES

BURNER SPARE PARTS DETAILS

POS. NO. DESCRIPTION OF ITEMS QUANTITY
1 FLANGE GASKET 2
2 BURNER BODY 2
3 CLAMP PLATE (WITH SLOT) 2
4 CLAMP PLATE (WITHOUT SLOT) 34
5 SUPPORT (25x15x110) 4
6 FIXING FLANGE 2
7 THREADED BOLT SHORT 7
8 THREADED BOLT LONG 2
9 FLAME SHIELDING PLATE 2
10 FLAT FILTER 18
11 INLET PIPE SMALL 2
12 INLET PIPE LONG 2
13 SEALING SET 2
14 CFT 'O' RING 2
15 O' RING (I.D.11 x Ø2.5) 18
16 ROUND ROD (Ø3x200) 18
POS. NO. DESCRIPTION OF ITEMS QUANTITY
17 SUPERWOOL ISOLATION STRIP (39x2x400) -
18 SHAFT END - 1 1
19 SHAFT END - 2 1
20 BURNER MIDDLE RAIL (33.5x10x1796) 1
21 BURNER SIDE RAIL (36x7x1796) 2
22 SPRING STEEL STRIP 18
23 GASKET (3x6x285) 2
24 RUBBER CORD (Ø6x1800) 1
25 GRUB SCREW (M8x25) 2
26 SILICON RUBBER CORD FOR GAS SPRING 1
27 VENT SCREW - 1/8" 1
28 SPRING L-285 1
29 BURNER FLANGE 2
30 BRICKS 36
31 SPARK PLUG 1
  • Single machine overview complete machine parameters settings and visualization
  • Lesser screens for easy operation and diagnosis.
  • Unique flame intensity popup to indicate burner sequence is complete / ready.
  • One touch machine operation sets the complete machine start-up.
    • Starts the burner sequence.
    • Flame intensity automatically to set value
    • The exhausts of pre and post brushing starts.
    • The system calculates the time to make the flame and lead fabric length and speed and starts the fabric transport drives. All the nips are activated are automatically.
    • The fabric is so synchronized so that at 40 pm when tilting occurs fabrics to be singe passes through it. This lessens the down time to set the machine.
    • The operator visualize this sequence on the screen.
  • Flame intensity up to 20 m bar can be set. With feedback from the burner about the actual intensity, the system optimizes intensify precisely.
  • The fabric temperature at the singe unit exit is continuously monitored so that the intensity or machine speed is adjusted.
  • One added featured for safety of the machine, operator or the fabric, we measure the speed of machine physically by means of proximity sensor on singe unit exit guide roll. So 100% the machines stops when the fabric is teared during running.
  • Cleaning : simpler operation and with less keys.
    • The operator switch is on cleaning.
    • Effective combination of water, exhaust, compressed air for burner and exhausts are initiated .

‘PRE-BRUSHING’ PRE-CLEANING BRUSHING UNIT

( BRUSHING UNIT WITH DUST COLLECTOR UNIT )

‘FABRIC SURFACE CLEANERS
BRUSHING AND BEATING BRUSHING UNIT

AVAILABLE FOR VARIOUS FABRICS WIDTHS

ROLLER WIDTH W/W A B C EXHAUST FAN
2000 mm 1800 mm 2000 2876 4010 4kw, 22m3/min, 1805pa
2200 mm 2000 mm 2200 3076 4210 4kw, 22m3/min, 1805pa
2400 mm 2200 mm 2400 3276 4410 4kw, 22m3/min, 1805pa
3000 mm 2800 mm 3000 3876 5010 5.5kw, 66m3/min, 2345pa
3200 mm 3000 mm 3200 4076 5210 7.5kw, 78m3/min, 2255pa
3400 mm 3200 mm 3400 4376 5410 7.5kw, 78m3/min, 2255pa

POST-CLEANING BEATER UNIT

‘POST-BRUSHING’
POST-CLEANING BEATER UNIT

AVAILABLE FOR VARIOUS FABRICS WIDTHS

ROLLER WIDTH W/W A B C EXHAUST FAN
2000 mm 1800 mm 2000 2876 3990 4kw, 22m3/min, 1805pa
2200 mm 2000 mm 2000 3076 4190 4kw, 22m3/min, 1805pa
2400 mm 2200 mm 2400 3276 4390 4kw, 22m3/min, 1805pa
3000 mm 2800 mm 3000 3876 4990 5.5kw, 66m3/min, 2345pa
3200 mm 3000 mm 3200 4076 5190 7.5kw, 78m3/min, 2255pa
3400 mm 3200 mm 3400 4376 5390 7.5kw, 78m3/min, 2255pa

DESIZE OPEN WIDTH WASHING COMPARTMENT UNIT WITH
HEAVY NIP AND CONTACT LESS WINDER
DESIZE OF CELLULOSIC FIBER WOVEN FABRICS.

  • DESIZE WITH HEAVY NIP AND BATCHING CENTER OR SURFACE WINDER.
  • STAINLESS STEEL COMPARTMENT, FABRIC CONTENT UPTO 20 METERS OR CAN BE CUSTOMISED AS CUSTOMER REQUIREMENT.
  • TOP ROLLER DRIVEN OR NON DRIVEN.
  • FILTER TO REMOVE THE LOOSE FIBERS OR OTHERWISE FROM THE LIQUOR.
  • HEAVY NIP COULD BE 3.7 KW TO 5.5 KW DEPENDING UPON FABRIC TREATED.
  • BATCHING SYSTEM IS CENTER WINDER TYPE. THE TROLLEY IS COUPLED WITH GEARED MOTOR WITH FLEXIBLE SHAFT AND COUPLERS.

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