Complete solution from one source!

WORLD CLASS DUAL-JET BURNER
GAS SINGEING MACHINE FOR OPEN WIDTH KNIT FABRICS...

TO ELIMINATES
COMPLETE CONVENTIONAL BIO-POLISHING PROCESS

COMPARISON : BIO-POLISHING BIO-POLISHING V/S SINGEING
& ADVANTAGES OF KNIT SINGEING MA GES OF KNIT SINGEING MACHINES

ADVANCED SINGEING TECHNOLOGY FOR TEXTILE FINISHING PROCESS !

WORLD CLASS DUAL-JET BURNER

GAS SINGEING MACHINE

COMPARISON –
BIO-POLISHING V/S SINGEING PROCESSES – KNITS FABRIC

SINGEING IS THE PROCESS OF REMOVAL OF PROTRUDING FIBRES FROM THE SURFACE OF FABRIC THROUGH THE APPLICATION OF OPEN FLAMES WHILE THE FABRIC IS IN MOTION. THE FUEL TYPICALLY USED IS LPG, WITH A DEFINED RATIO OF GAS TO AIR. SINGEING HELPS IMPROVE THE FABRIC’S APPEARANCE AND REDUCES ITS TENDENCY TO FORM PILLS; THIS ALSO HELPS PREVENT THE SURFACE OF THE FABRIC FROM PICKING UP DIRT. THE SINGEING PROCESS IS PERFORMED IN THE GREY STAGE ITSELF, IN ORDER TO TAKE ADVANTAGE OF THE DRY STATE OF THE FABRIC. ALSO, SINGED FABRIC ALSO CAN BE DYED AND PROCESSED BETTER.

SINGEING IS A WIDELY ACCEPTED PROCESS IN THE WOVEN PROCESSING INDUSTRY. HOWEVER, IN THE KNIT PROCESSING INDUSTRY, SINGEING IS DIFFICULT TO PERFORM ON FABRICS IN TUBULAR FORM AS THE FLAME TO FABRIC DISTANCE IS HARD TO CONTROL ACCURATELY, WHICH RESULTS IN UNEVEN SINGEING.

IN ORDER TO IMPART TO TUBULAR KNIT FABRICS, THE SAME KIND OF FINISH ACHIEVED THROUGH SINGEING IN WOVEN FABRICS, THE SURFACE OF THE KNITTED FABRIC IS CLEANED IN A SOFT FLOW DYEING MACHINE THROUGH BIO-POLISHING.

HOWEVER NOW THE PROBLEM HAS BEEN SOLVED, WITH OPEN WIDTH SINGEING,
WE CAN MAINTAIN THE FLAME INTENSITY AND DISTANCE.

YOUR BENEFITS WITH...

WORLD CLASS DUAL-JET BURNER

GAS SINGEING MACHINE

MAIN ADVANTAGES

  • NO CHEMICALS & WASHING BATH.
  • OPTION OF ONE SIDE OR BOTH SIDE SINGEING APPLICATION.
  • ENHANCED LUSTER, NO EFFECTS ON TENSILE STRENGTH.
  • THE FABRIC SINGEING PROCESS CAN BE DONE
    BEFORE & AFTER THE DYEING PROCESS AS NEEDED.
  • UNIQUE, ECO FRIENDLY, PROFITABLE &
    SUSTAINABLE SINGEING PROCESS.
  • SINGE-NX SINGEING ENHANCE LUSTER, CREATE
    NEW FASHION WITH VALUE ADDITION IN FABRIC
    FINISHING AS WELL AS FABRIC BEAUTIFICATION.
  • MADE IN INDIA WITH THE BEST OF THE BEST INDIAN
    ENGINEERING & CORE TECHNOLOGY OF EUROPE...
  • FOURWENTS’ SINGE-NX SINGEING MACHINE
    MEETING THE NEEDS OF QUALITY CONSCIOUS
    TEXTILE PROCESS FOR KNITTED & WOVEN,
    APPARELS & HOME TEXTILE, FURNISHING SECTOR.

COMPARISON FOR THE BOTH PROCESS ENLISTED HEREWITH FOR YOUR
FRUITFUL SELECTION WITH PRACTICAL ADAPTABILITY AND DECIDES FOR YOUR PROCESS.

ADVANTAGES OF KNIT FABRIC
SINGEING MACHINES V/S BIO-POLISHING PROCESS

FABRIC SINGEING PROCESS

THE FLAME,MAKES ALL THE DIFFRENCE !

CONCLUSION: SINGEING FOR OPEN-WIDTH KNIT WEAR / FABRICS WITH. . .
. . .IMPROVED QUALITY, MORE PRODUCTIVE & ECO-FRIENDLY !

THE BLUESH FLAME,MAKES ALL THE DIFFRENCE !

DUAL JET BURNER GAS SINGEING MACHINE
FOR OPEN WIDTH KNIT FABRICS FOR ENHANCED FINISHING !

Until recently, knit fabric finishing was frequently done in tubular form. However, there is a strong trend in the industry toward processing knits in open width form. There are substantial advantages as well.

  • LOWER PRODUCTION COSTS
  • DECREASED MATERIAL LOSSES
  • HIGHER QUALITY

When discussing quality improvement, almost quickly singeing comes to the attention of the specialists engaged. SINGE-NX, the world class singeing machines, has created a new singeing machine designed specifically for knit materials in open width form.

The machine is built around the tried-and-true components of traditional SINGE-NX singers, such as burners, proportional gas:air mixing, and pre-selected singeing settings. The machine has three singeing locations and can singe the front side twice in one pass. TANGENTIAL SINGEING, SINGEING ON THE WATER COOLED ROLLER, and SINGEING ON THE FREE GUIDED CLOTH are the three singeing positions.

Lighter knits will be singed in the "singeing on the water cooled roller" or "tangential singeing" positions. Heavier materials require more heat energy and must thus be singed in position "singeing on the free guided cloth." This is the most powerful singeing position.

He primary distinction between singeing machines for woven fabrics is fabric guidance and conveyance. The vocalist has selvedge uncurling as well as a motorised spreading and centering device. A combination of motorised scroll rollers will guide the open stretched material, ensuring the best possible opening before the fabric is singed. When the flame is activated, the cloth is protected by a water-cooled roller. Again, the singeing roller is pushed to preserve cloth tension as low as possible. The spacing between the various guiding rollers is kept as narrow as possible to prevent the selvedges from curling up again. The performer is permitted to singe both sides of the material in one section or, if not required, merely the face side.

Following the singeing, the material is led to a vacuum cleaning machine placed on top of the singer, which removes all residues and impurities from the front and back sides. Because knitwear is susceptible to mechanical energy, which could destroy the fabric, it was chosen to employ only air under pressure.

A fabric pull roller that pushes the fabric through the machine has been put on top of the singer. To keep the fabric from catching fire, the knitwear is directed into a steam box using a scroll roller. The box is completely filled with steam, which settles on the fabric and keeps it from catching fire. The cloth is fed into box carriages or whatever the user has available via a plaiter.

SINGE YOUR FABRIC WITH...

DUAL JET GAS SINGEING MACHINE
FOR OPEN WIDTH KNIT FABRICS FOR ENHANCED FINISHING !

MAIN ADVANTAGES

  • Eliminate BIO-Polish.
  • Less weight loss.
  • No shade change.
  • Can be done in grey.
  • No effluent. (No discharge for effluent
    treatment, No effluent cost )
  • Lowest operating cost.
  • On surface no pilling.
  • Increase world class appearance of garments.
  • Clear-cut visibility of knit structure.
  • The value addition to your Knitted wear / garments.
  • Attracts no dust.

MACHINE FOR SINGEING OPEN WIDTH KNIT TEXTILES

GALLERY

TECHNICAL SPECIFICATION

DUAL JET BURNER GAS SINGEING MACHINE (COMPLETE UNIT)
SUITABLE FOR OPEN WIDTH KNIT FABRICS.

( CONFIGURATION : SG + ELSWA + VENT + AR + ST + P )

HEATING MEDIUM : LPG OR NATURAL GAS
FABRIC WIDTH : 2400mm
ROLLER WIDTH : 2600mm
MACHINE SPEED : APPROX. 15 TO 150 m/min
MIN. SINGEING SPEED : 25 m/min ( CONFIGURABLE )
WATER PRESSURE : 3 BAR
GAS PRESSURE : 0.3 TO 3.0 BAR
STEAM PRESSURE: 6 BAR : 6 BAR
COMPRASSED AIR : 6 BAR
ELECTRIC VOLTEGE : 400V, 3PHASE, 50HZ