Complete solution from one source!

WORLD CLASS DUAL-JET BURNER

GAS SINGEING MACHINE

COMPARISON –
BIO-POLISHING V/S SINGEING PROCESSES – KNITS FABRIC

SINGEING IS THE PROCESS OF REMOVAL OF PROTRUDING FIBRES FROM THE SURFACE OF FABRIC THROUGH THE APPLICATION OF OPEN FLAMES WHILE THE FABRIC IS IN MOTION. THE FUEL TYPICALLY USED IS LPG, WITH A DEFINED RATIO OF GAS TO AIR. SINGEING HELPS IMPROVE THE FABRIC’S APPEARANCE AND REDUCES ITS TENDENCY TO FORM PILLS; THIS ALSO HELPS PREVENT THE SURFACE OF THE FABRIC FROM PICKING UP DIRT. THE SINGEING PROCESS IS PERFORMED IN THE GREY STAGE ITSELF, IN ORDER TO TAKE ADVANTAGE OF THE DRY STATE OF THE FABRIC. ALSO, SINGED FABRIC ALSO CAN BE DYED AND PROCESSED BETTER.

SINGEING IS A WIDELY ACCEPTED PROCESS IN THE WOVEN PROCESSING INDUSTRY. HOWEVER, IN THE KNIT PROCESSING INDUSTRY, SINGEING IS DIFFICULT TO PERFORM ON FABRICS IN TUBULAR FORM AS THE FLAME TO FABRIC DISTANCE IS HARD TO CONTROL ACCURATELY, WHICH RESULTS IN UNEVEN SINGEING.

IN ORDER TO IMPART TO TUBULAR KNIT FABRICS, THE SAME KIND OF FINISH ACHIEVED THROUGH SINGEING IN WOVEN FABRICS, THE SURFACE OF THE KNITTED FABRIC IS CLEANED IN A SOFT FLOW DYEING MACHINE THROUGH BIO-POLISHING.

HOWEVER NOW THE PROBLEM HAS BEEN SOLVED, WITH OPEN WIDTH SINGEING,
WE CAN MAINTAIN THE FLAME INTENSITY AND DISTANCE.

YOUR BENEFITS WITH...

WORLD CLASS DUAL-JET BURNER

GAS SINGEING MACHINE

MAIN ADVANTAGES

NO CHEMICALS & WASHING BATH.
OPTION OF ONE SIDE OR BOTH SIDE SINGEING APPLICATION.
ENHANCED LUSTER, NO EFFECTS ON TENSILE STRENGTH.
THE FABRIC SINGEING PROCESS CAN BE DONE
BEFORE & AFTER THE DYEING PROCESS AS NEEDED.
UNIQUE, ECO FRIENDLY, PROFITABLE &
SUSTAINABLE SINGEING PROCESS.
SINGE-NX SINGEING ENHANCE LUSTER, CREATE
NEW FASHION WITH VALUE ADDITION IN FABRIC
FINISHING AS WELL AS FABRIC BEAUTIFICATION.
MADE IN INDIA WITH THE BEST OF THE BEST INDIAN
ENGINEERING & CORE TECHNOLOGY OF EUROPE...
FOURWENTS’ SINGE-NX SINGEING MACHINE
MEETING THE NEEDS OF QUALITY CONSCIOUS
TEXTILE PROCESS FOR KNITTED & WOVEN,
APPARELS & HOME TEXTILE, FURNISHING SECTOR.

COMPARISON FOR THE BOTH PROCESS ENLISTED HEREWITH FOR YOUR
FRUITFUL SELECTION WITH PRACTICAL ADAPTABILITY AND DECIDES FOR YOUR PROCESS.

ADVANTAGES OF KNIT FABRIC
SINGEING MACHINES V/S BIO-POLISHING PROCESS

DUAL JET BURNER GAS SINGEING MACHINE FOR OPEN WIDTH KNIT FABRICS / WARE

SINGE-NX-K SINGEING MACHINE ADVANTAGES

ONLY THE PROTRUDING FIBRES ARE BURNT SO LESS REDUCTION IN TENSILE STRENGTH.
BURNS HAIRY FIBRES & INCREASE THE FABRIC LUSTER
THE SHADE DEPTH IS UNAFFECTED OR INCREASED WITH SINGEING PROCESS
ONLY PROTRUDING FIBRES ARE BURNT HENCE NO WEIGHT REDUCTION.
NO WATER IS USED SO NO DISCHARGE FOR EFFLUENT TREATMENT.
AVERAGE SPEED FOR PROCESSING KNITTED FABRICS WILL BE 60 TO 80 m/min. (HIGH SPEED PROCESS )
THE PROCESS SPEED AS ILLUSTRATE ABOVE REFLECTS THE PRODUCTIVITY WHILE THERE IS NO CHEMICALS, NO WATER CONSUMPTION, NO EFFLUENT TREATMENT COST ETC. HENCE THE PROCESS IS COST EFFECTIVE AND ECO-FRIENDLY.
AS SINGEING MACHINE REMOVE ONLY SURFACE LOOSE FIBERS, IT’S MORE RELIABLE PROCESS.

CONVENTIONAL
BIO-POLISHING PROCESS

SINGE-NX-K SINGEING MACHINE ADVANTAGES

REDUCES FABRIC TENSILE STRENGTH
CONSIDERABLE REDUCTION IN DEPTH OF THE SHADE AFTER BIO-POLISHING.
SIGNIFICANT REDUCTION IN FABRIC WEIGHT.
AUXILIARIES USED IN BIO-POLISHING INCREASE THE LOAD ON EFFLUENT WHICH GIVE ADDITIONAL BURDEN ON TREATMENT COST.
BIO-POLISHING REDUCES THE PRODUCTIVITY IN SOFT FLOW.
COST OF BIO-POLISHING IS ALMOST DOUBLE THE COST OF SINGEING AS THERE IS INVOLVEMENT OF CHEMICAL, WATER TREATMENT AND LONGEST PROCESS TIME EFFECTS ON PRODUCTIVITY.
COMPARED TO SINGEING LESS HAIRY FIBRES REMOVED & DECREASE THE FABRIC LUSTER.
NOT ENVIRONMENTALLY FRIENDLY AS CHEMICALS ARE USED.
FIBERS, KITTIES AND MICRO DUST IN FABRIC / YARN STRUCTURE GET LOOSENED UP AND SETTLE ON FABRIC SURFACE AS DEFECT (DIRTY FABRIC SURFACE).

FABRIC SINGEING PROCESS

THE FLAME MAKES ALL THE DIFFERENCE !

CONCLUSION: SINGEING FOR OPEN-WIDTH KNIT WEAR / FABRICS WITH. . .
. . .IMPROVED QUALITY, MORE PRODUCTIVE & ECO-FRIENDLY !